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 Spanners new friend 8 
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Agony Aunt - You have a car problem? Speak to Ken

Joined: March 6th, 2009, 1:40 am
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Post Re: Spanners new friend 8
Willami,
a joddler is a tool which offsets the edge of a sheet of metal so that an 'invisible' overlap can be made between two panels.
The tool usually has a head which swings through 180 degrees, with a hole punch on the other side.
Most have 5mm punches and I've found that it's often worth opening the holes up to 6mm diameter if plug welding sheet metal that's 1mm thickness or more.

A nibbler is an air powered tool for cutting sheet metal, most useful for cutting curves, but also quite handy for irritating your neighbours... ;)

ken



Willami wrote:
Hi Spanners

Is a joggler / hole punch also known as a nibbler?????

and when you weld the new sills in - does the new section butt up to the old, or does it somehow overlap???

really pleased there's more Ami Action going on !!!!! hurrah!!!

Will

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November 15th, 2010, 3:01 pm
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Joined: January 14th, 2009, 11:44 pm
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Location: West Country, England
Post Re: Spanners new friend 8
Thanks Ken - I should have just google imaged it....makes sense though

W

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November 15th, 2010, 4:24 pm
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Joined: May 16th, 2010, 5:04 pm
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Post Re: Spanners new friend 8
Willami wrote:
Thanks Ken - I should have just google imaged it....makes sense though

W


If you want a hole punch it is worth searching out an old Roper Whitney hand punch rather than the ones combined with a joddler. They're a terrific bit of kit.

http://cgi.ebay.co.uk/ROPER-WHITNEY-INC ... 3cb266774e


November 16th, 2010, 12:40 am
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Post Re: Spanners new friend 8
I made up new seatbelt anchorages to go in the sills last night. The original one from the right hand sill was servicable but covered in surface rust which I didn't particularly want to introduce to all this nice new shiny metal.

I've also made up some new ones to fit ahead of the original mounts so I can fit 3 point inertia belts instead of horrible gash 2 point statics which are no good for a fat crap like me when I'm reaching across to turn the radio on, grab a fag etc etc.

I also e-mailed a guy last night about jacking points, hopefully I'll hear back from him today and get them ordered then I can really get stuck in-it'd be nice to start welding metal in rather than just cutting rust out all the time! :lol:


November 16th, 2010, 9:21 am
Post Re: Spanners new friend 8
Got quite a bit done last night although, nothing much that you'll ever notice once it's all put together.

Welded all the strengthening plates etc into the right hand sill for the seatbelt mounts. Also cut out the remains of the inner bulkhead on the rihght hand side and made a template for the replacement outer toeboard.

Just need to get a chance to weld it all in so that I start to see some really visible progress-only putting an hour os so a night in can get a bit disheartening as you never really see any progress but it'll get there.


November 17th, 2010, 9:18 am
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Joined: April 18th, 2009, 11:43 am
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Location: Meneac, Bretagne France
Post Re: Spanners new friend 8
spanners wrote:
Got quite a bit done last night although, nothing much that you'll ever notice once it's all put together.

Welded all the strengthening plates etc into the right hand sill for the seatbelt mounts. Also cut out the remains of the inner bulkhead on the rihght hand side and made a template for the replacement outer toeboard.

Just need to get a chance to weld it all in so that I start to see some really visible progress-only putting an hour os so a night in can get a bit disheartening as you never really see any progress but it'll get there.



Photos please but no bloody fingers :mrgreen:

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November 17th, 2010, 12:17 pm
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Post Re: Spanners new friend 8
Did a bit more work on this last night, made up the fillet to go between the rear seatbox and the floor and started to make the lower bulkhead repair section.

No photos at the moment as I don't have a camera and have to use my phone-touch screen phones and metal dust covered hands don't go together too well!

I'm having the whole day on it tomorrow so, with a bit of luck, there'll be some real progress-progress that's worth my while ensuring there's no metal particles on me and taking photos! 8-)


November 20th, 2010, 9:05 am
Post Re: Spanners new friend 8
Had a full day in the garage today so actually managed to get some proper work done.

That said, I appear to have lost my welding mojo which isn't too good when you've as much welding to do as I have! :lol:

Anyway, I still managed to get loads done, I just had to grind a lot more welds back than I'd have liked to.

Pictures anyway...................

Image

Image

Image

Image

Image


November 21st, 2010, 8:28 pm
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Joined: July 13th, 2009, 2:39 pm
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Post Re: Spanners new friend 8
It's coming along now! Can't wait to see it in the flesh mate!

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November 21st, 2010, 8:41 pm
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Post Re: Spanners new friend 8
rebel2cv wrote:
It's coming along now! Can't wait to see it in the flesh mate!


He already posted that particular photo :shock:

spanners wrote:
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November 21st, 2010, 8:51 pm
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