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We have liftoff.....AZU 250 rebuild thread
http://www.international2cvfriends.com/forum/viewtopic.php?f=7&t=6302
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Author:  rob massey55 [ July 13th, 2020, 8:23 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Good stuff! Denso tape for a smooth outcome and long life ;) .

Author:  48pop [ July 26th, 2020, 10:49 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Sooo...quick look at brakes, my 44mm socket would not fit, needed wall turned down. Not having a lathe, this was achieved with a grinder......

Image

Brakes were a total rusty mess with separated friction material...Van has covered 600miles since last MOT......All new bits ordered including a new adjuster.

And a wee repair

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Was on Hols this week and back travelling (work) this week :|

Author:  48pop [ August 8th, 2020, 10:24 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Some progress.....

Image

Author:  Roger V [ August 8th, 2020, 10:31 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Looking very nice. :)

Author:  Edce [ August 9th, 2020, 8:29 am ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Great work !

Author:  EirikJ [ August 9th, 2020, 6:13 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

And quite quickly too!
Looking good.

Author:  48pop [ August 9th, 2020, 8:01 pm ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Image

Does not look much different....but headlight, heat exchangers, exhaust all back on.....

old, 2 pedal assembly extracted and new 3 pedal assembly installed. new accelerator cable ordered. Existing choke cable seems to be about 25mm short, ( i assume due to different carb arrngement between 435 and 602..

Spent many happy hours searching for small bits I removed months ago. Handbrake wingnuts for adjustment......spent hours looking for them....and the bumpstops, spent days looking in every corner before I found them....already on the chassis !!

Author:  Geert [ August 10th, 2020, 7:10 am ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

48pop wrote:


Spent many happy hours searching for small bits I removed months ago. Handbrake wingnuts for adjustment......spent hours looking for them....and the bumpstops, spent days looking in every corner before I found them....already on the chassis !!


:D

Author:  48pop [ August 15th, 2020, 8:45 am ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Some progress yesterday....

Been looking at the wiring, of course I didn't take any pics when dismantling, and I can't find a wiring diagram that looks anything like mine....

Anyway, managed to work out the coil wiring, soooooooo.....why not throw in some fuel and see what happens !
Found a small funnel and stuck it in the fuel pipe, poured in some petrol I found in a can, (no idea how long its been there....). Next, find the key I put "somewhere safe" nearly a year ago!

Located the key, switched it on, and hit the start button. It cranked and immediately coughed.....Promising !

A little more cranking, some fuel directly down the carb and it fired up :D , even idled ok after a while ....

Happy days !!

Author:  Roger V [ August 15th, 2020, 9:49 am ]
Post subject:  Re: We have liftoff.....AZU 250 rebuild thread

Yay,always a nice moment. :D

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