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 We have liftoff.....AZU 250 rebuild thread 
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Firing on two.
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Joined: July 10th, 2010, 12:35 pm
Posts: 1002
Location: Magyarország
Post Re: We have liftoff.....AZU 250 rebuild thread
"szép " as they say here. :)

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'T is een kwestie van geduld.........


Ez a türelem kérdése.........


February 24th, 2021, 6:58 pm
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Firing on two.

Joined: May 23rd, 2011, 7:14 pm
Posts: 290
Location: ecosse
Post Re: We have liftoff.....AZU 250 rebuild thread
Been a while !

So.....Noticed a wee spot of oil when parked up, on a normally "dryish" engine.
With visions of crankshaft oil seals, oil cooler unions etc. I removed the fan and rubber shield.....odd, all looks fine and dry.

A brief wipe around with a cloth and degreaser and I put it all back together....As my nose was level with the coil I spotted the source of the oil spotting.....the COIL, dripping from the middle joint. Not seen that before...Replaced with a spare and all is well.

Also managed to get my "clacker" indicator switch back in, no more misindications........

Also spotted the holed crossbox.... :roll: :roll:


April 17th, 2021, 11:19 pm
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Firing on two.

Joined: May 23rd, 2011, 7:14 pm
Posts: 290
Location: ecosse
Post Re: We have liftoff.....AZU 250 rebuild thread
If anyone is looking at this thread, you will know that the van has a nice, shiny Chassis on it now. I held on to the old one with the intention of fixing it up and storing .......(goodness knows why....)

Top and bottom plates perforated and some of the stiffeners on top and bottom flanges.

Anyway, took the grinder to it yesterday, its not too bad :)

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Nice and clean...ish at the back

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Some weldy, weldy to happen, then clean, paint, wax


June 19th, 2021, 12:39 pm
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Firing on two.
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Joined: March 5th, 2009, 6:23 pm
Posts: 2019
Location: Near Monmouth
Post Re: We have liftoff.....AZU 250 rebuild thread
Repair, refurbish, reuse, gets my vote :)


June 19th, 2021, 5:46 pm
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Firing on two.

Joined: May 23rd, 2011, 7:14 pm
Posts: 290
Location: ecosse
Post Re: We have liftoff.....AZU 250 rebuild thread
So today....

One of the outriggers looked like this

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Chopped it back and made a wee replacement

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One of the outriggers was totally missing

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So after some cutting and hammering I had this....
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Then rain stopped play for the day......Welding next wk probably


June 20th, 2021, 7:03 pm
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Firing on two.
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Joined: October 22nd, 2014, 10:59 pm
Posts: 1551
Location: South-Limburg
Post Re: We have liftoff.....AZU 250 rebuild thread
Nice job, i seen worse exemples saved.


June 20th, 2021, 10:12 pm
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Firing on two.

Joined: May 23rd, 2011, 7:14 pm
Posts: 290
Location: ecosse
Post Re: We have liftoff.....AZU 250 rebuild thread
welding day......

Wainting on some fluids before putting base and floor plates.....

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June 27th, 2021, 12:13 am
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Firing on two.
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Joined: July 10th, 2010, 12:35 pm
Posts: 1002
Location: Magyarország
Post Re: We have liftoff.....AZU 250 rebuild thread
Good job !

_________________
'T is een kwestie van geduld.........


Ez a türelem kérdése.........


June 27th, 2021, 7:14 am
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Firing on two.
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Joined: October 22nd, 2014, 10:59 pm
Posts: 1551
Location: South-Limburg
Post Re: We have liftoff.....AZU 250 rebuild thread
A friend did waxoil his chassis and the started to weld..... boom a plier that was laying on the chassis was stuck in the ceiling....


June 27th, 2021, 1:16 pm
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Firing on two.
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Joined: March 5th, 2009, 6:23 pm
Posts: 2019
Location: Near Monmouth
Post Re: We have liftoff.....AZU 250 rebuild thread
Was grinding with a battery “on charge” at the other end of the bench... bang....battery with the top off .....acid on the bench, now very careful when welding, grinding etc...


June 27th, 2021, 1:23 pm
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