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 Exhaust manifold studs 
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Firing on two.

Joined: June 22nd, 2014, 8:09 pm
Posts: 1294
Location: Reading, Berks UK
Post Exhaust manifold studs
Soo my exhaust manifold studs are just turning more or less freely. Apart from one which snapped off a while ago. It's blowing badly now, funny that!

Will it be possible for me to re-tap these holes to the next size up? Or is it a heli-coil job.

The reason I ask is because I'm happy with a tap and dye but never done a heli-coil so it'll have to go to the garage for that, probably. Although there's a first time for everything I guess.


July 4th, 2014, 8:22 pm
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Firing on two.
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Joined: November 29th, 2008, 10:05 pm
Posts: 9259
Location: West Sussex, U.K.
Post Re: Exhaust manifold studs
If you can get the studs out you can retap them to m8.

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July 4th, 2014, 8:55 pm
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Joined: June 22nd, 2014, 8:09 pm
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Location: Reading, Berks UK
Post Re: Exhaust manifold studs
Fantastic, thanks.

I wonder if that's been done before though, about ten years ago it went to the garage with a similar problem. I guess I'll find out.


July 4th, 2014, 9:36 pm
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Joined: November 29th, 2008, 10:05 pm
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Post Re: Exhaust manifold studs
If the nuts on them were 11mm it was the standard m7, if they were 13mm they're m8.

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July 4th, 2014, 10:03 pm
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Joined: June 22nd, 2014, 8:09 pm
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Post Re: Exhaust manifold studs
Yeah they are 11mm so that's all good. Thanks.


July 4th, 2014, 10:09 pm
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Joined: November 8th, 2009, 5:42 pm
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Post Re: Exhaust manifold studs
Be aware that bringing them to M8 you have very little/no space between 13mm nut and exhaust manifault.....

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July 5th, 2014, 3:12 pm
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Firing on two.

Joined: June 22nd, 2014, 8:09 pm
Posts: 1294
Location: Reading, Berks UK
Post Re: Exhaust manifold studs
Thanks, good point. Maybe I'll do my first heli-coil then. It seems easy actually.

Have to remove one stud first which is snapped flush. Oddly not much of a blow on that side, it's the other that's gone fully tractor-ised.


July 5th, 2014, 9:20 pm
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Joined: November 8th, 2009, 5:42 pm
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Post Re: Exhaust manifold studs
Try to weld a bolt to the stud, even what is left over of it, the heat will loosen it, so if you have half a decent weld you can loosen it..

or take a big nut M16 or so and weld the stud to it, try to release it then..... heat will do the trick.....

Nothing to loose there :lol: :lol: :lol: :lol: :lol: :lol: you can always drill it out if it doesn't work....

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July 5th, 2014, 10:51 pm
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Joined: June 22nd, 2014, 8:09 pm
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Location: Reading, Berks UK
Post Re: Exhaust manifold studs
That sounds very satisfying, I don't weld though so I'll have to try an easy-out.


July 5th, 2014, 11:54 pm
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Joined: April 22nd, 2009, 11:06 pm
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Location: Ecosse
Post Re: Exhaust manifold studs
use a 25mm M8 "allen head" cap screw.

lpgo wrote:
Be aware that bringing them to M8 you have very little/no space between 13mm nut and exhaust manifault.....

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July 6th, 2014, 9:35 pm
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