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Jonathan
Firing on two.
Joined: January 1st, 2009, 7:37 pm Posts: 4708 Location: Disunited Kingdom
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 Gearbox Rebuild.
After 223,000 miles the 'box is getting a bit ropey with the syncro on 2nd and 3rd getting tired and causing the gears to snick as I come down the 'box. I'm looking to replace the 2nd/3rd syncro hub, is this it?......... http://www.ecas2cvparts.co.uk/shaft-sli ... p-118.html
_________________ 1988 built (1989 F-registered) Citroën 2CV-Six 2013 (63-Plate) VW Golf SE 1.4TSI BMT DSG7 1932 Morris Minor Open Two-Seater (The £100 car).

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December 3rd, 2012, 6:54 pm |
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2CViking
viking bastard
Joined: April 18th, 2009, 11:43 am Posts: 2424 Location: Meneac, Bretagne France
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 Re: Gearbox Rebuild.
Rebuild or repair?
Don't expect miracles, the sliding pinion is reproduction.
_________________
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December 3rd, 2012, 7:41 pm |
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Roy Eastwood
Firing on two.
Joined: February 4th, 2009, 2:52 pm Posts: 268
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 Re: Gearbox Rebuild.
2CViking wrote: Rebuild or repair?
Don't expect miracles, the sliding pinion is reproduction.
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December 3rd, 2012, 8:33 pm |
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samfieldhouse
Firing on two.
Joined: February 11th, 2009, 12:32 am Posts: 3324 Location: Chichester, West Sussex
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 Re: Gearbox Rebuild.
Out of interest Jon, I think it's worth quantifying 'rebuild/repair.'
Viking repaired my box and seeing what he did, and the level of work involved, I can fully understand why a 'rebuild,' replacing only what is necessary, would cost in excess of €700.
If you're changing the syncro, i'd stick with 'repair' or 'running maintenance!'
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December 4th, 2012, 3:02 am |
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ken
Agony Aunt - You have a car problem? Speak to Ken
Joined: March 6th, 2009, 1:40 am Posts: 3675
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 Re: Gearbox Rebuild.
sync hro(mesh), svp. It's all Greek to me...
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December 4th, 2012, 3:22 am |
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knightley
Firing on two.
Joined: June 19th, 2010, 8:40 pm Posts: 761 Location: Kingswood, S.Glos.
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 Re: Gearbox Rebuild.
samfieldhouse wrote: Out of interest Jon, I think it's worth quantifying 'rebuild/repair.'
Viking repaired my box and seeing what he did, and the level of work involved, I can fully understand why a 'rebuild,' replacing only what is necessary, would cost in excess of €700.
If you're changing the syncro, i'd stick with 'repair' or 'running maintenance!' Exchange reconditioned gearbox from ECAS £495. Or Rick Pembro will rebuild for less I think.
_________________ John Jordan
It is a truth universally acknowledged, that a single man in possession of a good fortune must be in want of a d'olly.
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December 4th, 2012, 10:28 am |
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Taskos
Firing on two.
Joined: February 22nd, 2012, 10:34 am Posts: 418 Location: Greece
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 Re: Gearbox Rebuild.
ken wrote: sync hro(mesh), svp. It's all Greek to me... Not for me... By the way ,Jonathan, have you tried to switch to thicker oil?
_________________ I've Been Wrong Before.
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December 4th, 2012, 10:45 am |
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Jonathan
Firing on two.
Joined: January 1st, 2009, 7:37 pm Posts: 4708 Location: Disunited Kingdom
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 Re: Gearbox Rebuild.
Cheers guys. I'm really wanting to do as little as possible (mainly due to wanting to keep as much of the mechanicals as original as possible-and also due to costings  ). If that item I've linked to ECAS is the thing I'm after, then great. I've already spoken to Peter Cross at Tibberton who has done a fair few rebuilds/repairs over the years, so isn't something that will faze him.
_________________ 1988 built (1989 F-registered) Citroën 2CV-Six 2013 (63-Plate) VW Golf SE 1.4TSI BMT DSG7 1932 Morris Minor Open Two-Seater (The £100 car).

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December 4th, 2012, 12:43 pm |
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ken
Agony Aunt - You have a car problem? Speak to Ken
Joined: March 6th, 2009, 1:40 am Posts: 3675
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 Re: Gearbox Rebuild.
Jonathan, if the gearbox has not been abused ( those 'racing' changes do take their toll on the synchromesh mechanisms  ) it might be just the synchromesh clips which are past their best... http://www.ecas2cvparts.co.uk/synchro-c ... -1680.htmlThing is that once the gearbox is apart to replace the clips, it's not that much extra work to replace as many bearings as possible, particularly those on the input shaft and mainshaft as they're not in an oil bath so tend to wear faster than those on the pinion shaft. ken
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December 4th, 2012, 1:31 pm |
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Jonathan
Firing on two.
Joined: January 1st, 2009, 7:37 pm Posts: 4708 Location: Disunited Kingdom
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 Re: Gearbox Rebuild.
Thanks Ken, are all the bearings available? I don't want to do a 'poor' job if it needs doing properly. If something needs replacing, it will be replaced if the part(s) are available. The reason for doing it now is because the clutch has bloody awful judder on take up, so the engine is coming out to see what's going on. I might as well have the 'box looked at, at the same time. 
_________________ 1988 built (1989 F-registered) Citroën 2CV-Six 2013 (63-Plate) VW Golf SE 1.4TSI BMT DSG7 1932 Morris Minor Open Two-Seater (The £100 car).

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December 4th, 2012, 2:55 pm |
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