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 Van repairs 
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Firing on two.

Joined: December 21st, 2014, 7:33 pm
Posts: 870
Location: Rhayader Mid Wales
Post Re: Van repairs
It was bolted on , I think it was something connected to the original bumper which didn't come with the van when I bought it.
Anyway, Today was rear bumper day, blue skies, gentle breezes, perfick 8-).

ImageP1010844 by Robndaisy, on Flickr

The problem here was that the bumpers were fouling the doors. Originally they were brazed(Bronze welded/silver soldered?) into fittings that were spot welded to the rear crossmember. The crossmember was one of the first parts I fitted when replacing the cargo floor all those years ago. Then was not the right time to mess about with the bumpers, now is!

ImageP1010842 by Robndaisy, on Flickr

ImageP1010843 by Robndaisy, on Flickr

ImageP1010845 by Robndaisy, on Flickr

ImageP1010846 by Robndaisy, on Flickr

ImageP1010847 by Robndaisy, on Flickr

The bumpers are bent upwards(that's how they were fitted when I got it) and the holes in the crossmember needed adjusting to allow the doors and the seals to pass.

ImageP1010848 by Robndaisy, on Flickr

Great fun brazing 60 year old tube, won't show you the other one :roll: :mrgreen:.
Anyhow they're done 'in the spirit of Citroen and can be removed if neccessary to allow Waxoyl etc. to be poured into the crossmember(which looks like a big rust pocket to me :lol:.
Flamin' work tomorrow, just when I was getting going!


May 13th, 2018, 7:56 pm
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Firing on two.
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Joined: October 22nd, 2014, 10:59 pm
Posts: 2009
Location: South-Limburg
Post Re: Van repairs
I think you are right it must be a part of the frontbumper fixtures.
It might be one of these or what is left of it...


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May 13th, 2018, 9:15 pm
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Firing on two.

Joined: December 21st, 2014, 7:33 pm
Posts: 870
Location: Rhayader Mid Wales
Post Re: Van repairs
Yeah, that's the little devil,thanks for tracking it down.It won't be needed now though, 'cos of this.

ImageP1010058 by Robndaisy, on Flickr


May 13th, 2018, 9:48 pm
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Joined: March 21st, 2013, 12:04 am
Posts: 1581
Location: Exeter, Devon
Post Re: Van repairs
Where's the flaming snow plough! :P

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May 13th, 2018, 10:16 pm
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Firing on two.

Joined: December 21st, 2014, 7:33 pm
Posts: 870
Location: Rhayader Mid Wales
Post Re: Van repairs
ImageP1010850 by Robndaisy, on Flickr

Battered and twisted (like me) except for one with a broken hollow rivet (weight saving).

ImageP1010851 by Robndaisy, on Flickr

After much pressing, hammering and cursing,

ImageP1010854 by Robndaisy, on Flickr

ImageP1010852 by Robndaisy, on Flickr

Time to grind the welds back I reckon, and get the spraygun fired up ;) .


May 14th, 2018, 11:33 pm
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Joined: October 22nd, 2014, 10:59 pm
Posts: 2009
Location: South-Limburg
Post Re: Van repairs
If i am right the hinges of the door stays on the body side had a wooden or pertinax blocks under it so that they dont touch the doors.


May 15th, 2018, 8:18 am
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Joined: December 21st, 2014, 7:33 pm
Posts: 870
Location: Rhayader Mid Wales
Post Re: Van repairs
Cheers! I'll see what I can find :) .


May 15th, 2018, 9:19 am
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Joined: November 8th, 2009, 5:42 pm
Posts: 2846
Location: NL
Post Re: Van repairs
I love it when a (pl)van comes together..

Hanibal A. Smith; the A-team.. ;)

lovely van it already is..

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May 16th, 2018, 4:23 am
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Firing on two.

Joined: December 21st, 2014, 7:33 pm
Posts: 870
Location: Rhayader Mid Wales
Post Re: Van repairs
Cheers! It's getting there but fighting back all the way :) .

ImageP1010855 by Robndaisy, on Flickr

Brazed up some cracks around the door stay mountings, ground back the plug welds, tidyied up the tent, hoovered all the dust, leaves etc. and sprayed 400ml. of primer/filler, hardener and thinners onto the load bay and rear crossmember.

ImageP1010856 by Robndaisy, on Flickr

It does look a lot better. Very hard to see 'cos the corrugations cast a shadow, need more light :mrgreen: .

ImageP1010857 by Robndaisy, on Flickr

Another coat of the same tomorrow, the filter mask is useless, I've left the good one at work unfortunately.


May 19th, 2018, 6:32 pm
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Joined: July 10th, 2010, 12:35 pm
Posts: 1094
Location: Magyarország
Post Re: Van repairs
rob massey55 wrote:
I've left the good one at work unfortunately.

Very clever.

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May 19th, 2018, 9:37 pm
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