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 AKS400 Pastis 
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Firing on two.

Joined: May 11th, 2009, 3:17 pm
Posts: 198
Post Re: AKS400 Pastis
Weekend work on the body part 2 a


Attachments:
File comment: Cutout ready
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File comment: This panel took quite a bit of fabricating
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File comment: This is how it was done
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File comment: The old and the new
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June 22nd, 2010, 12:42 am
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Firing on two.

Joined: May 11th, 2009, 3:17 pm
Posts: 198
Post Re: AKS400 Pastis
Weekend work on the body part 2 b

Heavy weekend but we seem to have made some real progress thanks to H and Russ hardwork with the welding. Thanks to you both.


Still got the rear cross member, the rear valance, the nearside rear panel and floor to sort when its home and back on the chassis.

Oh the chassis more on the work there later.

Bored yet?


Attachments:
File comment: Bonnet hinge tacked in
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File comment: You cut out one bit and find some more work!
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File comment: View inside from the petrol tank panel
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File comment: A demon with the seam sealant. Shame he doesnt always wear the safety glasses when necessary.
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File comment: Offside post ready for welding. A mixture of spot and butt welding
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File comment: Drivers side panel and post completed. This door shuts like a dream. Great job from Harry and Russ
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File comment: Bonnet hinge repair panel in and sorted
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File comment: Second Battery shelf - first fit
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File comment: Its a little bit high to work on !
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File comment: Seam sealing the new metal underneath
sIMG_1429.jpg
sIMG_1429.jpg [ 522.16 KiB | Viewed 3325 times ]

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June 22nd, 2010, 12:46 am
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Firing on two.

Joined: July 23rd, 2009, 4:03 pm
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Location: Bournemouth
Post Re: AKS400 Pastis
Great work! i wish i had those skills!

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June 22nd, 2010, 12:48 am
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Joined: May 16th, 2010, 5:04 pm
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Post Re: AKS400 Pastis
That's looking good. Where is the spare wheel going to live? There is enough room on the bulkhead to let a second battery tray into it.


June 22nd, 2010, 12:53 am
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Firing on two.

Joined: May 11th, 2009, 3:17 pm
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Post Re: AKS400 Pastis
twofifty AZU wrote:
That's looking good. Where is the spare wheel going to live? There is enough room on the bulkhead to let a second battery tray into it.


Spare wheel under the bonnet.

yes could do as you suggested but doing it this way will allow other stuff to be stored in the spare wheel bay.

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June 22nd, 2010, 5:08 pm
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Firing on two.
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Joined: November 29th, 2008, 10:05 pm
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Location: West Sussex, U.K.
Post Re: AKS400 Pastis
I realise most folk will think this is sad, but you've no idea how happy the doors on that van make me. Sounds like a Rolls Royce when they shut.

Thanks for the hospitality Norm/H/Frankie. I don't like vans at all, but it was still an enjoyable weekends work!

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June 22nd, 2010, 6:30 pm
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Firing on two.

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Post Re: AKS400 Pastis
more


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July 7th, 2010, 11:49 pm
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Firing on two.

Joined: May 11th, 2009, 3:17 pm
Posts: 198
Post Re: AKS400 Pastis
Saturday effort... Boy was it hot out there.

Body now back home and the rear valance/ Bulk head to replace plus the nearside rear wing.

Day spent cutting and chopping.

The more you dig the more you find! :roll:


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July 10th, 2010, 11:20 pm
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Firing on two.

Joined: May 11th, 2009, 3:17 pm
Posts: 198
Post Re: AKS400 Pastis
Ken

I found this amongst your pictures on Flicker

Image

Where as Roy (ecas) as this as the way to fix this panel?

Image

The Ecas picture allow for the front edge to be used to attach to the chassis doesnt it?

I am also interested to know how you have constructed the supports for the 'bumper' tubes. The original has a strenthener on each back and front and 2 cross supports which you dont show. Is that over kill by Citroen?

The ECAS way also allows the construction of the top section and the valance to put together off the vehicle and then after fixing allows the bottom L shape to be added it would seem to me?

Any views greatly appreciated.

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July 10th, 2010, 11:34 pm
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Agony Aunt - You have a car problem? Speak to Ken

Joined: March 6th, 2009, 1:40 am
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Post Re: AKS400 Pastis
Norman,
have added another pictures on Flickr...

John had bought the repair panels from SPOG and as there were no instructions provided, this was the only arrangement we could find in which they would fit.
There was no chance at all of it fitting as shown on Roy's picture.
Mind you, we had to take it apart and reassemble it with the top and bottom of the box not parallel, in order for it to sit correctly on the (Frome) chassis. These pictures are of that first (trial? ) fitting...
'Steadies' for the rear bumpers were made with tubes which were a push fit in the original items and these were welded into the front part of the box.

The box and rear valance were assembled into one unit, which was slid (read as 'hammered' ;) ) into position, then plug welded to the van floor. I welded some extra brackets to the front of the box to bolt it to the chassis.

ken.

Image

Image

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July 11th, 2010, 12:13 am
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