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Roger V
Firing on two.
Joined: March 21st, 2013, 12:04 am
Posts: 1581
Location: Exeter, Devon
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 Re: Transfer box.. A new version... So how do you tension the chain?
_________________
If you can't fix it with a hammer, it's probably electrical (or, an electric fuel pump!) ....
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| November 2nd, 2023, 10:47 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Currently no tensioner , based on fixed shafts and this .. https://www.blocklayer.com/chain-sprocket.
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| November 3rd, 2023, 9:40 am |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Try out for the additional shaft, with dog selector. Re-using a top shaft and the third gear dog selector parts. Ignore the large hole in the casing, this was an attempt to use gears like a Mehari 4x4. Attachment:
4x4 - 1 of 1.jpeg [ 283.88 KiB | Viewed 4769 times ]
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| November 4th, 2023, 2:52 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Fabricated selector fork from 3rd gear items. Attachment:
Selector fork.jpeg [ 136.12 KiB | Viewed 4726 times ]
Extended synchronizer ring. Attachment:
Dog.jpeg [ 127.42 KiB | Viewed 4726 times ]
Sprocket. Attachment:
sprocket.jpeg [ 260.57 KiB | Viewed 4726 times ]
Tryout? Attachment:
4x4 - 1 of 1.jpeg [ 261.28 KiB | Viewed 4726 times ]
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| November 9th, 2023, 5:16 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Got the 13 tooth sprocket, splined done with EDM (wire cut). Attachment:
4x4 - 1 of 2.jpeg [ 308.84 KiB | Viewed 4684 times ]
In situ on the top shaft. Attachment:
4x4 - 2 of 2.jpeg [ 239.76 KiB | Viewed 4684 times ]
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| November 15th, 2023, 5:27 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Chain and sprockets in alignment, need to fabricate a a longer syncro/dog selector. Attachment:
Recents - 1 of 2.jpeg [ 311.38 KiB | Viewed 4640 times ]
Attachment:
Recents - 2 of 2.jpeg [ 255.97 KiB | Viewed 4640 times ]
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| November 19th, 2023, 4:51 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Started to fabricate the rear cover, seems there is room for a trilpex chain:)? Attachment:
2.jpg [ 820.19 KiB | Viewed 4592 times ]
Attachment:
1.jpg [ 896.03 KiB | Viewed 4592 times ]
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| November 25th, 2023, 3:14 pm |
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Roger V
Firing on two.
Joined: March 21st, 2013, 12:04 am
Posts: 1581
Location: Exeter, Devon
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Re: Transfer box.. A new version... So, where does this go?
_________________
If you can't fix it with a hammer, it's probably electrical (or, an electric fuel pump!) ....
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| November 25th, 2023, 4:37 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2151
Location: Near Monmouth
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Re: Transfer box.. A new version... Will bolt onto the back of a standard gearbox. Attachment:
P1010758.jpeg [ 767.59 KiB | Viewed 4586 times ]
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| November 25th, 2023, 5:45 pm |
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Roger V
Firing on two.
Joined: March 21st, 2013, 12:04 am
Posts: 1581
Location: Exeter, Devon
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Re: Transfer box.. A new version... So you remove the end plate of the standard gearbox?
_________________
If you can't fix it with a hammer, it's probably electrical (or, an electric fuel pump!) ....
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| November 25th, 2023, 6:32 pm |
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