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Make Your Own ....2CV.... 4x4
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Author:  subarupete [ March 4th, 2019, 5:24 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Bit more progress..

Plan to block one end of the exhaust and fill with water/washing up liquid, to check for all the holes and weld those up.

Don't think one silencer will be sufficient as the cross box is missing.

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Author:  subarupete [ April 18th, 2019, 2:43 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Out in the Sunlight, can now see just how many bits still need to been fettled.

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Author:  subarupete [ April 19th, 2019, 1:10 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Using the old floors to fill some of the holes in the "colander" body shell also needs a bit o support underneath.

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Author:  Roger V [ April 19th, 2019, 7:56 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Looking awesome :)

Author:  subarupete [ May 6th, 2019, 11:48 am ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Plan to remove engine/front gearbox and improve the strength? of the transfer pinion.
Part to be modified, currently only welded.
Drill parallel to shaft and push fit 5mm pins.
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Author:  subarupete [ May 10th, 2019, 3:11 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

"Try out" to pin gear onto shaft

Using an old gear, have drilled and plugged two 4.9mm holes.

First attempted.
Using 5mm hardened pins od 5mm but they only go in <1mm, had thoughts of getting ground to 4.9mm + but that is a lot of hassle.

Second attempt.
Using 5mm mild steel rod, pin goes all the way through, with small amount of material shaving off as the pin is hammered home.

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Author:  Roger V [ May 10th, 2019, 10:25 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

And! ... Does it work?

Author:  subarupete [ May 12th, 2019, 12:03 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Not yet to be tested ;)

Author:  Roger V [ May 12th, 2019, 12:24 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

Having taken my spare box apart a good while ago, I'm just reassembling it on my coffee table in my lounge. I love being single. :lol:

I have progressed to the stage where I have to keep recovering the springs from behind the sofa. :lol:

Author:  jasu [ May 12th, 2019, 2:18 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4

subarupete wrote:
"Try out" to pin gear onto shaft

Using an old gear, have drilled and plugged two 4.9mm holes.

First attempted.
Using 5mm hardened pins od 5mm but they only go in <1mm, had thoughts of getting ground to 4.9mm + but that is a lot of hassle.

Image
https://uk.rs-online.com/web/p/machine- ... s/2244476/
Get a reamer, and make the hole to 4.96-4.98mm with that. A little tapered reamer, and you can have whatever size ever works with...

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