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Make Your Own ....2CV.... 4x4
http://www.international2cvfriends.com/forum/viewtopic.php?f=19&t=3279		 Page 72 of 105
Author:  subarupete [ March 1st, 2017, 10:02 am ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
If I did a road version it would need titanium skid plates :lol: :lol:
Author:  subarupete [ March 1st, 2017, 1:17 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
The back plate, 2 halves, alll lined up ready to be welded to the main gearbox case!!!!

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Shortened Main Shaft.
Needs to be threaded to take a 20mm Nut, however a bastard of a job as the shaft is very hard :cry:

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Author:  subarupete [ March 4th, 2017, 6:00 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
Now with M20 nut. :D

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Author:  rob massey55 [ March 4th, 2017, 11:59 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
2.5 or 1.5? Lathe screwcut? What cutting tool?
Spill the beans Pete!
Author:  subarupete [ March 5th, 2017, 11:47 am ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
M20 x 1.5, Tried to cut on the Lathe, it does Metric threads :D.
Broke the carbide inserts :oops:, the first pinion shaft I did was done successfully??
Rummaged through the die collection and I had a die, had to buy (ebay) a large die stock.
Turned the shaft down, it was a very rough finish.
Used the die to cut the thread looks OK and the nut fits nicely.

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Author:  rob massey55 [ March 5th, 2017, 4:42 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
Fun and games, good result!
Author:  subarupete [ March 11th, 2017, 11:41 am ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
While the gearbox case is being welded, set my mind on the transfer shaft that runs at engine rpm and connects between the font diff housing and the remote 4 speed gearbox.
Found a couple of cheap Kawasaki drive shafts which are good to 9000+ rpm.
Splined parts fit the rear of the layshaft and the front of the layshaft, just need to be very carefully TIG welded.
Pics...

Shafts with splined parts
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Overview
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Author:  subarupete [ March 16th, 2017, 3:37 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
Propellor Shafts Parts

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Author:  subarupete [ March 24th, 2017, 5:43 pm ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
Pile of Parts so far...

Waiting for the prop shafts parts and the output gear, all be TIG welded and need to make rear cover to hold the Lip seals.

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Author:  subarupete [ March 26th, 2017, 11:52 am ]
Post subject:  Re: Make Your Own ....2CV.... 4x4
Quality welding, thanks to Ian at Allisport Ltd.

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