Make Your Own ....2CV.... 4x4
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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 Re: Make Your Own ....2CV.... 4x4 If I did a road version it would need titanium skid plates 
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| March 1st, 2017, 10:02 am |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 The back plate, 2 halves, alll lined up ready to be welded to the main gearbox case!!!! Attachment:
IMG_0489.jpg [ 240.35 KiB | Viewed 3454 times ]
Shortened Main Shaft. Needs to be threaded to take a 20mm Nut, however a bastard of a job as the shaft is very hard  Attachment:
IMG_0487.jpg [ 208.05 KiB | Viewed 3454 times ]
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| March 1st, 2017, 1:17 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 Now with M20 nut.  Attachment:
IMG_0491 copy.jpg [ 851.13 KiB | Viewed 3431 times ]
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| March 4th, 2017, 6:00 pm |
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rob massey55
Firing on two.
Joined: December 21st, 2014, 7:33 pm
Posts: 869
Location: Rhayader Mid Wales
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Re: Make Your Own ....2CV.... 4x4 2.5 or 1.5? Lathe screwcut? What cutting tool?
Spill the beans Pete!
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| March 4th, 2017, 11:59 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 M20 x 1.5, Tried to cut on the Lathe, it does Metric threads . Broke the carbide inserts  , the first pinion shaft I did was done successfully?? Rummaged through the die collection and I had a die, had to buy (ebay) a large die stock. Turned the shaft down, it was a very rough finish. Used the die to cut the thread looks OK and the nut fits nicely. Attachment:
Untitled.jpg [ 872.9 KiB | Viewed 3416 times ]
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| March 5th, 2017, 11:47 am |
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rob massey55
Firing on two.
Joined: December 21st, 2014, 7:33 pm
Posts: 869
Location: Rhayader Mid Wales
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Re: Make Your Own ....2CV.... 4x4 Fun and games, good result!
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| March 5th, 2017, 4:42 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 While the gearbox case is being welded, set my mind on the transfer shaft that runs at engine rpm and connects between the font diff housing and the remote 4 speed gearbox. Found a couple of cheap Kawasaki drive shafts which are good to 9000+ rpm. Splined parts fit the rear of the layshaft and the front of the layshaft, just need to be very carefully TIG welded. Pics... Shafts with splined parts Attachment:
Shaft.jpg [ 221.14 KiB | Viewed 3380 times ]
Overview Attachment:
DSC00492 copy.jpg [ 316.16 KiB | Viewed 3380 times ]
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| March 11th, 2017, 11:41 am |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 Propellor Shafts Parts Attachment:
Untitled.jpg [ 902.33 KiB | Viewed 3344 times ]
Attachment:
IMG_0556.jpg [ 264.11 KiB | Viewed 3344 times ]
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IMG_0557.jpg [ 276.7 KiB | Viewed 3344 times ]
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| March 16th, 2017, 3:37 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 Pile of Parts so far... Waiting for the prop shafts parts and the output gear, all be TIG welded and need to make rear cover to hold the Lip seals. Attachment:
IMG_0588.jpg [ 329.29 KiB | Viewed 3307 times ]
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| March 24th, 2017, 5:43 pm |
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subarupete
Firing on two.
Joined: March 5th, 2009, 6:23 pm
Posts: 2145
Location: Near Monmouth
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Re: Make Your Own ....2CV.... 4x4 Quality welding, thanks to Ian at Allisport Ltd. Attachment:
weld.jpg [ 166.2 KiB | Viewed 3276 times ]
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| March 26th, 2017, 11:52 am |
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